Medtronic Leverages STARC’s Temporary Wall Systems for Superior Containment
When Medtronic, one of the world’s largest medical technology companies, needed to expand its cleanroom manufacturing space, maintaining an airtight environment was critical. Since any renovation near a cleanroom requires strict dust containment, selecting the right temporary construction walls was essential.
For this project at Medtronic’s Danvers, Massachusetts facility, construction management firm J. Calnan & Associates (JC&A) needed a solution that was both effective and efficient. As a result, they chose STARC’s RealWall™ temporary wall system—a high-performance containment barrier designed for cleanrooms and laboratories.
Medtronic was extremely pleased we used STARC Systems. The dust containment was far superior to any other product we would have used and it kept Medtronic’s cleanroom dust-free. The panels helped make this project a success.
– John Noone, Vice President of Field Operations, J. Calnan & Associates
The Challenge: Managing Dust in a Cleanroom Environment
This renovation involved a cleanroom build-out, including new gowning rooms, ceiling-mounted HEPA filters, and multiple cord drop panels. Because the construction was happening next to an active cleanroom, dust and debris control became the top priority.
Traditional drywall wasn’t an option. Not only is it slow to install, but it also creates dust and contamination risks. Instead, JC&A needed a temporary wall system that would:
- Provide an airtight seal to prevent contamination.
- Be installed and removed quickly to avoid delays.
- Offer superior dust containment to protect Medtronic’s cleanroom.
The Solution: STARC’s Temporary Wall Systems Ensure Clean Containment
To meet these needs, JC&A crews installed STARC’s RealWall™ temporary walls, which provided exceptional dust control and helped maintain the cleanroom’s integrity throughout the renovation.
Why STARC Was the Best Choice
- Foam ceiling gaskets: Created an airtight seal at the top of the panels.
- Inter-panel dual seals: Formed a tight, dust-proof barrier between wall sections.
- Tongue-and-groove design: Ensured a seamless connection on vertical frame elements.
By using STARC’s temporary wall systems, JC&A was able to effectively contain dust while keeping the cleanroom fully operational. Additionally, the reusable nature of the panels reduced waste, making it a more sustainable solution compared to traditional drywall.
Conclusion: A Successful Cleanroom Renovation
“Medtronic was extremely pleased we used STARC Systems. The dust containment was far superior to any other product we would have used and it kept Medtronic’s cleanroom dust free. The panels helped make this project a success,” said John Noone, Vice President of Field Operations, J. Calnan & Associates.
Building on Success: More Medtronic Renovations with Temporary Walls
Because of these successful results, JC&A has continued using STARC’s temporary walls for more renovations at Medtronic’s Danvers facility, including cleanrooms, labs, and tenant spaces. Furthermore, each project reinforced how temporary wall systems improve containment, save time, and keep environments clean.
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